Assistant Manager -Process Engineering
Spark Minda · Hosur
- Experience8–12 yrs
- SalaryDisclosed
- RoleManufacturing Engineer
- Work modeonsite
- Posted13 Oct 2026
About Spark Minda
Spark Minda is hiring in Hosur in automotive mobility. This role looks for around 8+ years of experience.
Skills
- APQP
- PPAP
- PFMEA
- Control Plan
- Lean Manufacturing
- Kaizen
- Six Sigma
- IATF 16949
- Line Balancing
- OEE
- Root Cause Analysis
- Capacity Planning
- Project Management
The role
Process engineering professional at an automotive wiring harness manufacturer. Optimizes wiring harness manufacturing through Lean Manufacturing, APQP, and PFMEA, improving line balance, capacity, and production quality. Applies Six Sigma and IATF 16949 to reduce waste and strengthen process reliability.
Full job description
Assistant Manager – Process Engineering (Wiring Harness)
Develop, implement, and optimize wiring harness manufacturing processes.
Lead process improvement initiatives to enhance productivity, quality, and cost efficiency.
Conduct line balancing, capacity planning, and manpower optimization activities.
Drive continuous improvement projects using Lean, Kaizen, Six Sigma, and TPM methodologies.
Prepare and maintain Process Flow Diagrams (PFD), PFMEA, Control Plans, SOPs, and Work Instructions.
Support new product development, APQP, PPAP, and product launch activities.
Conduct process feasibility studies and manufacturing risk assessments.
Improve OEE, cycle time, and production efficiency across manufacturing lines.
Monitor and improve processes such as wire cutting, stripping, crimping, terminal insertion, taping, assembly, and testing.
Identify process bottlenecks and implement corrective and preventive actions.
Perform root cause analysis using 8D, 5 Why, Fishbone, and other problem-solving tools.
Ensure compliance with IATF 16949, customer requirements, and internal quality standards.
Coordinate with Production, Quality, PPC, Maintenance, Tool Room, and Supply Chain teams.
Lead automation and poka-yoke implementation projects to enhance process reliability.
Monitor rejection, rework, and customer complaints and drive reduction initiatives.
Support internal, customer, and certification audits.
Analyze production data and prepare process performance reports.
Ensure adherence to safety, quality, delivery, and cost objectives.
Train and mentor Process Engineers, Supervisors, and Operators on manufacturing best practices.
Manage engineering changes and ensure effective implementation on the shop floor.
Drive cost reduction, waste elimination, and productivity improvement projects.
Ensure on-time execution of new project launches and engineering activities.
Qualification: B.E./B.Tech in Mechanical, Production, Industrial, Electrical, Electronics, or Manufacturing Engineering.
Experience: 8-12 years in Automotive/Wiring Harness Manufacturing.
Key Skills: APQP, PPAP, PFMEA, Control Plan, Lean Manufacturing, Kaizen, Six Sigma, IATF 16949, Line Balancing, OEE, Root Cause Analysis, Capacity Planning, Project Management, and Team Leadership.
Pay: ₹700,000.00 - ₹900,000.00 per year
Work Location: In person