Deputy Manager - Operational Excellence & Lean
BorgWarner · Chennai
- Experience10–15 yrs
- SalaryNot disclosed
- Work modeonsite
- Posted28 Sept 2026
About BorgWarner
BorgWarner is hiring in Chennai in automotive mobility. This role looks for around 10+ years of experience.
Skills
- Lean Manufacturing
- Total Productive Maintenance
- DMAIC
- PDCA
- SMED
- 5 Whys
- Kanban
- Kaizen
- 8D
- 7QC tools
- Industrial Engineering
- Mechanical Engineering
- English
The role
An operational excellence manager at an automotive manufacturing company drives Lean Manufacturing and Total Productive Maintenance programs, applies Six Sigma and Value Stream Mapping to improve plant performance, and uses Power BI for process standardization. Kaizen and root cause analysis further support waste elimination and sustainable manufacturing improvements.
Full job description
Drive Operational Excellence initiatives by implementing Lean Manufacturing, TPM, and Continuous Improvement methodologies to enhance productivity, quality, cost, delivery, and safety performance. Lead cross-functional teams to build a culture of continuous improvement and sustainable operational performance.
Provide know-how and training to teams, support leadership and executive teams in developing OpEx strategies and promote a continuous improvement mindset along with waste elimination.
Utilize tools such as DMAIC, PDCA, process mapping, Lean, Quick Setup (SMED), Ishikawa, 5 Whys, brainstorming, and A3.
Promote a mindset of accountability, innovation, and continuous improvement to build a high-performing and resilient manufacturing organization.
Lean & Continuous ImprovementLead deployment of Lean tools (Kaizen, VSM, 5S, SMED, Poka-Yoke) Identify and eliminate waste across processesDrive productivity improvements and cost-saving initiatives in plantFacilitate Kaizen events and CI workshops Operational Excellence DeploymentImplement Operational Excellence roadmap aligned to business goalsRepresenting the plant in Global Operational Excellence leadership monthly meetings & ForumsSupport plant in achieving world-class manufacturing standards Problem Solving & Root Cause AnalysisLead structured problem-solving (8D, RCA, A3, Six Sigma)Ensure closure of chronic issues through systemic improvements TPM ImprovementsDrive Total Productive Maintenance (TPM) pillarsSupport to Improve equipment uptime (OEE improvement) Digitalization & Process Standardization
Promote use of digital and AI tools (MES, SCADA, Power BI dashboards)
Standardize SOPs, processes, and best practices
Cross-functional Collaboration
Work with Production, Quality, Maintenance, Supply Chain and Human Resource teams.
Lead cross-functional improvement projects
What we are looking for
Education Engineering
Language Fluent English
Specialization Industrial Engg/Mechanical
Minimum Experience 10-15 Years
Technical Competencies
Competency Requirement Level
Experience in industrial processes (machining and assembly) Mandatory
5S / A3 / PDCA / 4 Steps Mandatory
Advanced MS Office Preferred
SMED / 5 Whys Mandatory
Lean Manufacturing Preferred
Value Stream Mapping (VSM) Preferred
Black Belt / Green Belt / DMAIC Certification Preferred
Kanban Mandatory
Kaizen Mandatory
Total Productive Maintenance Mandatory
Problem solving tools & Techniques – 8D, 7QC tools Mandatory
Internal Use Only Salary
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