Deputy Manager - Operational Excellence & Lean

BorgWarner · Chennai

  • Experience10–15 yrs
  • SalaryNot disclosed
  • Work modeonsite
  • Posted28 Sept 2026

About BorgWarner

BorgWarner is hiring in Chennai in automotive mobility. This role looks for around 10+ years of experience.

Skills

  • Lean Manufacturing
  • Total Productive Maintenance
  • DMAIC
  • PDCA
  • SMED
  • 5 Whys
  • Kanban
  • Kaizen
  • 8D
  • 7QC tools
  • Industrial Engineering
  • Mechanical Engineering
  • English

The role

An operational excellence manager at an automotive manufacturing company drives Lean Manufacturing and Total Productive Maintenance programs, applies Six Sigma and Value Stream Mapping to improve plant performance, and uses Power BI for process standardization. Kaizen and root cause analysis further support waste elimination and sustainable manufacturing improvements.

Full job description

Drive Operational Excellence initiatives by implementing Lean Manufacturing, TPM, and Continuous Improvement methodologies to enhance productivity, quality, cost, delivery, and safety performance. Lead cross-functional teams to build a culture of continuous improvement and sustainable operational performance.

Provide know-how and training to teams, support leadership and executive teams in developing OpEx strategies and promote a continuous improvement mindset along with waste elimination.

Utilize tools such as DMAIC, PDCA, process mapping, Lean, Quick Setup (SMED), Ishikawa, 5 Whys, brainstorming, and A3.

Promote a mindset of accountability, innovation, and continuous improvement to build a high-performing and resilient manufacturing organization.

Lean & Continuous ImprovementLead deployment of Lean tools (Kaizen, VSM, 5S, SMED, Poka-Yoke) Identify and eliminate waste across processesDrive productivity improvements and cost-saving initiatives in plantFacilitate Kaizen events and CI workshops Operational Excellence DeploymentImplement Operational Excellence roadmap aligned to business goalsRepresenting the plant in Global Operational Excellence leadership monthly meetings & ForumsSupport plant in achieving world-class manufacturing standards Problem Solving & Root Cause AnalysisLead structured problem-solving (8D, RCA, A3, Six Sigma)Ensure closure of chronic issues through systemic improvements TPM ImprovementsDrive Total Productive Maintenance (TPM) pillarsSupport to Improve equipment uptime (OEE improvement) Digitalization & Process Standardization

Promote use of digital and AI tools (MES, SCADA, Power BI dashboards)

Standardize SOPs, processes, and best practices

Cross-functional Collaboration

Work with Production, Quality, Maintenance, Supply Chain and Human Resource teams.

Lead cross-functional improvement projects

What we are looking for

Education Engineering

Language Fluent English

Specialization Industrial Engg/Mechanical

Minimum Experience 10-15 Years

Technical Competencies

Competency Requirement Level

Experience in industrial processes (machining and assembly) Mandatory

5S / A3 / PDCA / 4 Steps Mandatory

Advanced MS Office Preferred

SMED / 5 Whys Mandatory

Lean Manufacturing Preferred

Value Stream Mapping (VSM) Preferred

Black Belt / Green Belt / DMAIC Certification Preferred

Kanban Mandatory

Kaizen Mandatory

Total Productive Maintenance Mandatory

Problem solving tools & Techniques – 8D, 7QC tools Mandatory

Internal Use Only Salary

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