Experienced Engineer - GAE

Transport is at the core of modern society. Imagine using your expertise to shape sustainable transport and infrastructure solutions for the future. If you seek to make a difference on a global scale, working with next-gen technologies and the sharpest collaborative teams, then we could be a perfect match.

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Who We Are And What We Believe In

We are committed to shaping the future landscape of efficient, safe, and sustainable transport solutions. Fulfilling our mission creates countless career opportunities for talents across the group’s leading brands and entities.

Applying to this job offers you the opportunity to join Volvo Group. Every day, you will be working with some of the sharpest and most creative brains in our field to be able to leave our society in better shape for the next generation. We are passionate about what we do, and we thrive on teamwork. We are almost 100,000 people united around the world by a culture of care, inclusiveness, and empowerment.

Trucks Technology & Industrial Division hire team players who are ready to create real customer impact. Our decentralized teams work close to our customers, with speed and autonomy, to build what they truly need.

Join us to collaborate on innovative, sustainable technologies that redefine how we design, build, and deliver value. Bring your curiosity, your expertise, and your collaborative energy, and together, we’ll turn bold ideas into tangible solutions for our customers and contribute to a more sustainable tomorrow.

Role Description

Within CAB design department, Geometrical Assurance Engineering (GAE) as a part of Geometrical Architecture group, is responsible for ensuring cabs and the constituting components/systems are designed to the dimensional needs to assure the aesthetical, functional and mountability conditions. Your position as Geometrical Assurance Engineer, performing Geometrical Assurance Engineering activities with a goal to ensure the desired geometrical quality on the build products throughout the complete life cycle of the product.

To achieve your mission, you shall have close interactions with quality requirement engineer, design team, CAB architecture team, verification leader, project manager and suppliers.

You visit suppliers and Volvo assembly locations to validate the solutions.

Geometrical Assurance Engineer

Purpose

The content of the role can be shortly described as:

Establishing concepts and integrate geometry robustness in the product (robust tolerancing at part, subassembly and assembly level) and processPreparing verification and geometrical adjustments for industrialization and productionStatistical follow up for dimensional convergence during development, and stability during production phaseMany of the tasks that this job performs is connected to strategies, technology, manufacturing development and product /project planning and has more engagement over time than just project time

Responsibilities

Implement the complete GAE process in all the impacted areas of projects (Interior, exterior, driving & BIW)Deliver the prerequisites and balanced geometry in order to meet the product aesthetical, functional and mountability demands considering technology developments, project and manufacturing requirementsDeliver the GAE inputs to concept development during pre-study During concept study - Evaluate alternative concepts for GAE robustness, suggest the changes in the concept, define measurement protocols for suppliers & develop physical verification planPerform the GAE related master verification and physical- virtual correlationEnsure cross functional agreements happen and GAE deliverables are met for the entire project scope at each gateAnalyse the conflicts with respect to demand and recommend the solutions with a QDCF mindsetWork on the assigned areas by performing 2D and 3D tolerance studies & optimizing the tolerances to meet the requirementsDevelop the process and tools to increase the efficiency, document the lessons learnt log for each project

This position comes under reporting structure of Group Manager – CAB Geometrical Assurance within CAB engineering department.

As GAE Engineer, you will be doing the following Activities in general:

Define and maintain aesthetic gap and flush target requirementsAnalyse, Define and maintain BiW , Exterior and Interior datum targets, as per 3-2-1 principle (reference system)Perform tolerance calculation for BiW, Exterior and Interior – Build Tolerance simulation/analysis models in RDnT software environmentFind solutions to deviations from tolerance calculationsAttend project regular meetings, understand and gather necessary inputs, resolve queries - Interact closely with local and onsite GAE counterparts, Product development engineers, Studio engineers, etcPerform functional tolerance calculations apart from Gap and Flush area

Your Profile

Sound knowledge & application experience of GD&TAwareness of manufacturing technologies, processes and achievable tolerancesKnowledge about 2D and 3D tolerance stackup & experience in stack up calculationsKnowledge about Aesthetical requirements – Gap, Flush, Parallelism, AlignmentExposure to automotive interiors, exterior & BIW components. Knowledge of design and manufacturing requirements & constraints on typical plastic, sheet metal and tubular componentsKnowledge of inspection fixtures, CMM measurements and methodsExposure to statistical analysis of the dataClear and crisp in communicationShould be team oriented and able to collaborate with cross-functional area’sUniversity degree- Bachelor of Engineering/Technology or Equivalent

Key Skills

3-2-1 principle, GD&T application – Define datum targets, apply GD&T callouts to BIW, Exterior and Interior components, assign tolerancesTolerance Stackup – Linear and 3D tolerance analysis using RDnTKnowledge about Aesthetical Gap Flush definitions and RequirementsPlastic and sheetmetal components manufacturing process knowledgeMeasurements tools knowledge – CMM, Measurement report analysisAutomotive product development knowledge, dimensional managementCheck fixture, CMM measurement, Gages knowledgeCatia, Creo, RDnT/3DCS/Vis VSA or any 3D tolerance analysis software, PDM link, MS office